Skip to the main content.
GET A QUOTE    ➔
GET A QUOTE    ➔
DESIGNS THAT WORK. SOLUTIONS THAT LAST

ENGINEERING & DESIGN FOR COMPLEX CHALLENGES

At CIGNYS, we deliver innovative engineering and design services tailored to meet the most demanding requirements. Whether it’s reverse engineering, prototyping, or full-scale production, we bring your ideas to life with precision and reliability.

GET STARTED ➔
 INNOVATING SINCE 1919

TRUSTED ENGINEERING AND DESIGN SERVICES

CIGNYS is proud to deliver engineering and design services prioritizing precision, innovation, and reliability. As an AS 9100D, ISO 9001:2015, and ITAR-registered organization, we provide advanced manufacturing solutions for industries like aerospace, defense, and more. From reverse engineering to cutting-edge machining, our services are designed to meet your exact specifications while supporting American craftsmanship and quality.

 
 DESIGN SMARTER. ENGINEER BETTER. BUILD STRONGER.

HIGH-PERFORMANCE MANUFACTURING SOLUTIONS

Select an option below:
  • DESIGN
  • VALIDATION
  • PROTOTYPING
  • MACHINING
  • QUALITY CONTROL
Design

Turning Your Vision Into a Manufacturable Solution

Many companies struggle with translating concepts into production-ready designs. At CIGNYS, our engineering and design experts work with you to refine your designs, ensuring they are optimized for performance, durability, and cost-efficiency. Using advanced CAD modeling and industry-leading software, we create detailed blueprints that eliminate manufacturability issues before they arise.

By leveraging our experience in material selection, structural integrity, and precision engineering, we help you avoid costly design flaws and bring your product to life with accuracy and confidence.

Validation

Ensuring Your Design Meets Real-World Demands

A design is only as good as its ability to perform under real-world conditions. At CIGNYS, we provide comprehensive validation services, using Finite Element Analysis (FEA), stress testing, and digital simulations to verify strength, durability, and compliance with industry regulations.

Our validation process ensures that your components perform reliably before they ever reach production, eliminating unexpected failures and costly revisions. By refining your design early, we help you reduce waste, lower costs, and accelerate time to market.

Prototyping

Testing Before You Commit to Full Production

Uncertainty in the manufacturing process can lead to wasted time and resources. At CIGNYS, our prototyping services provide a risk-free way to test and refine your components before full-scale production.

Whether you need a single prototype for testing or small-batch production for pilot runs, we deliver high-precision prototypes using CNC machining, 3D printing, and fabrication techniques. This allows you to identify improvements, test fit and function, and make adjustments before investing in full production—ensuring cost savings and optimal product performance.

Machining

Manufacturing High-Precision Components and Parts

When off-the-shelf solutions don’t meet your requirements, CIGNYS provides precision machining and engineering services to create custom, high-performance components tailored to your exact specifications. Our 5-axis machining, multi-axis turning centers, and automated production systems ensure every part is built with repeatable accuracy and superior quality.

Whether you need low-volume specialty parts or high-volume production, our expertise in precision engineering helps you reduce downtime, improve efficiency, and guarantee reliable performance.

Quality Control

Delivering Components You Can Trust Every Time

Quality issues can cost time, money, and your reputation. That’s why CIGNYS follows rigorous quality control procedures to ensure that every component meets your exact specifications.

Our AS 9100D, ISO 9001:2015, and ITAR-compliant processes include first-article inspections, in-process monitoring, and final verification using CMM (Coordinate Measuring Machines), laser scanning, and precision metrology tools. With consistent quality assurance at every stage, you can trust that your parts will perform reliably in even the most demanding applications.

 
 BUILT TO YOUR SPECIFICATIONS

PRECISION-ENGINEERED COMPONENTS

Rollers

Rollers

High-precision rollers engineered for low-friction, high-load applications in aerospace, defense, and automated systems.

LEARN MORE    ➔

Jacks

Jacks

Heavy-duty jacks designed for controlled, high-load lifting in aerospace, defense, and industrial environments.

LEARN MORE    ➔

Trolleys

Trolleys

Precision-engineered for seamless load handling in automated manufacturing, aerospace, and high-load conveyor systems.

LEARN MORE    ➔

 FOR OBSOLETE COMPONENTS

REVERSE ENGINEERING

When OEM parts become obsolete, lead times are too long, or modifications are needed, CIGNYS' reverse engineering solutions provide an efficient and cost-effective alternative. Using state-of-the-art metrology, advanced CAD modeling, and material analysis, we recreate mission-critical components with precision and performance that meet or exceed original specifications.

  • 3D Scanning & Precision Measurement – Capturing exact dimensions with high-accuracy metrology tools.
  • Material Identification & Analysis – Ensuring components match strength, durability, and performance requirements.
  • CAD Modeling & Digital Reconstruction – Developing detailed, production-ready designs for seamless manufacturing.
  • Manufacturing & Testing – Producing parts with tight tolerances and verifying performance through rigorous quality control.
reverse engineering

NEED HELP? START WITH OUR MOST ASKED QUESTIONS

WHY PARTNER WITH CIGNYS

EXPERTISE YOU CAN TRUST. RESULTS YOU CAN RELY ON.

High Quality Parts

Icon 2

Our components are engineered with precision and inspected to meet the most rigorous aerospace standards. Trust us to deliver reliability where it matters most.

Fast Lead Time

Icon 2

We know time is critical in the aerospace industry. Our streamlined processes and advanced technology ensure your parts are delivered on time, without compromising quality.

Engineering Support

Icon 2

From design to validation, our team works with you every step of the way. With expertise in prototyping and production, we help bring your vision to life efficiently and effectively.

 PROUD PARTNERS IN EXCELLENCE
LockheedMartin Department of Defense Boeing General Motors MD Helicoptors Northrop Grumman Raytheon L3 Harris Nissan JBT McMasterCarr Leonardo DRS Howmet Aerospace Horbart Textron E and S Honda HDT Global Ford Durr Essex Industries Sikorsky Vallen TronAir Toyota Daifuku Webb CMCO Sabaru BDI SAAB AAR AviationGroundEquipmentCorp Curtiss Wright BAE Systems Grainger DMW





 HAVE A PROJECT IN MIND?

CONTACT US TO DISCUSS YOUR ENGINEERING AND DESIGN NEEDS

Facing an engineering challenge? CIGNYS offers precision-engineered solutions tailored to your needs. Contact us for a free consultation.

LET'S WORK TOGETHER ➔