DESIGNS THAT WORK. SOLUTIONS THAT LAST
ENGINEERING & DESIGN FOR COMPLEX CHALLENGES
At CIGNYS, we deliver innovative engineering and design services tailored to meet the most demanding requirements. Whether it’s reverse engineering, prototyping, or full-scale production, we bring your ideas to life with precision and reliability.
INNOVATING SINCE 1919
TRUSTED ENGINEERING AND DESIGN SERVICES
CIGNYS is proud to deliver engineering and design services prioritizing precision, innovation, and reliability. As an AS 9100D, ISO 9001:2015, and ITAR-registered organization, we provide advanced manufacturing solutions for industries like aerospace, defense, and more. From reverse engineering to cutting-edge machining, our services are designed to meet your exact specifications while supporting American craftsmanship and quality.
DESIGN SMARTER. ENGINEER BETTER. BUILD STRONGER.
HIGH-PERFORMANCE MANUFACTURING SOLUTIONS
Select an option below:
- DESIGN
- VALIDATION
- PROTOTYPING
- MACHINING
- QUALITY CONTROL

Turning Your Vision Into a Manufacturable Solution
Many companies struggle with translating concepts into production-ready designs. At CIGNYS, our engineering and design experts work with you to refine your designs, ensuring they are optimized for performance, durability, and cost-efficiency. Using advanced CAD modeling and industry-leading software, we create detailed blueprints that eliminate manufacturability issues before they arise.
By leveraging our experience in material selection, structural integrity, and precision engineering, we help you avoid costly design flaws and bring your product to life with accuracy and confidence.

Ensuring Your Design Meets Real-World Demands
A design is only as good as its ability to perform under real-world conditions. At CIGNYS, we provide comprehensive validation services, using Finite Element Analysis (FEA), stress testing, and digital simulations to verify strength, durability, and compliance with industry regulations.
Our validation process ensures that your components perform reliably before they ever reach production, eliminating unexpected failures and costly revisions. By refining your design early, we help you reduce waste, lower costs, and accelerate time to market.

Testing Before You Commit to Full Production
Uncertainty in the manufacturing process can lead to wasted time and resources. At CIGNYS, our prototyping services provide a risk-free way to test and refine your components before full-scale production.
Whether you need a single prototype for testing or small-batch production for pilot runs, we deliver high-precision prototypes using CNC machining, 3D printing, and fabrication techniques. This allows you to identify improvements, test fit and function, and make adjustments before investing in full production—ensuring cost savings and optimal product performance.

Manufacturing High-Precision Components and Parts
When off-the-shelf solutions don’t meet your requirements, CIGNYS provides precision machining and engineering services to create custom, high-performance components tailored to your exact specifications. Our 5-axis machining, multi-axis turning centers, and automated production systems ensure every part is built with repeatable accuracy and superior quality.
Whether you need low-volume specialty parts or high-volume production, our expertise in precision engineering helps you reduce downtime, improve efficiency, and guarantee reliable performance.

Delivering Components You Can Trust Every Time
Quality issues can cost time, money, and your reputation. That’s why CIGNYS follows rigorous quality control procedures to ensure that every component meets your exact specifications.
Our AS 9100D, ISO 9001:2015, and ITAR-compliant processes include first-article inspections, in-process monitoring, and final verification using CMM (Coordinate Measuring Machines), laser scanning, and precision metrology tools. With consistent quality assurance at every stage, you can trust that your parts will perform reliably in even the most demanding applications.
BUILT TO YOUR SPECIFICATIONS
PRECISION-ENGINEERED COMPONENTS

Rollers
High-precision rollers engineered for low-friction, high-load applications in aerospace, defense, and automated systems.

Jacks
Heavy-duty jacks designed for controlled, high-load lifting in aerospace, defense, and industrial environments.

Trolleys
Precision-engineered for seamless load handling in automated manufacturing, aerospace, and high-load conveyor systems.
FOR OBSOLETE COMPONENTS
REVERSE ENGINEERING
When OEM parts become obsolete, lead times are too long, or modifications are needed, CIGNYS' reverse engineering solutions provide an efficient and cost-effective alternative. Using state-of-the-art metrology, advanced CAD modeling, and material analysis, we recreate mission-critical components with precision and performance that meet or exceed original specifications.
- 3D Scanning & Precision Measurement – Capturing exact dimensions with high-accuracy metrology tools.
- Material Identification & Analysis – Ensuring components match strength, durability, and performance requirements.
- CAD Modeling & Digital Reconstruction – Developing detailed, production-ready designs for seamless manufacturing.
- Manufacturing & Testing – Producing parts with tight tolerances and verifying performance through rigorous quality control.

NEED HELP? START WITH OUR MOST ASKED QUESTIONS
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Can you work from my existing designs, sketches, or blueprints?
Yes, we can. Our advanced design software allows us to work from CAD files, sketches, or blueprints, ensuring your vision is accurately translated into production.
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What materials can you work with for engineering projects?
We work with a wide variety of materials, including advanced alloys, corrosion-resistant metals, and custom composites, to meet the specific needs of your application.
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Can CIGNYS replace components that are no longer available from the OEM?
Yes, CIGNYS specializes in reverse engineering components that are no longer available from OEMs or for equipment from manufacturers that are out of business. We analyze and recreate parts using state-of-the-art metrology and material identification to ensure interchangeability and reliability.
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How quickly can CIGNYS deliver parts?
Our streamlined processes and advanced technology allow us to deliver parts with industry-leading turnaround times. Specific lead times depend on the complexity of the project, but we prioritize speed without compromising quality.
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Do you provide post-production support or modifications?
Yes, we offer support after production, including modifications, repairs, and enhancements, to ensure your components continue to perform as needed.
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What Equipment Does CIGNYS Utilize?
CIGNYS is equipped with state-of-the-art machinery and software to support precision engineering, machining, and manufacturing at every level. Our capabilities include:
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CNC Machining & Turning:
- 29 CNC lathes (many with live tooling and bar feeders)
- 12 manual lathes
- 42 CNC mills
- Horizontal work envelope: 120" x 70" x 38"
- Vertical work envelope: 120" x 32" x 30"
- Spindle speeds up to 15,000 rpm
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Advanced Machining & Fabrication:
- 2 boring mills (largest: 120" x 60" x 48" envelope)
- Makino MAG3 - 5-axis horizontal mill with pallet handling system
- OKK 1000 horizontal mills
- Charmilles Wire EDM (travel: 21.7" x 13.8" x 15.75")
- Flow water jet (6' x 12' bed)
- Robotic welders
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Finishing & Assembly:
- Shot blast booth (14' wide x 30' long x 10' high)
- Manual paint booth (20' wide x 40' long x 15' high)
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Quality & Inspection Tools:
- CMM capabilities (50" x 84" x 36" bed)
- Faro Arm (3D with 9' reach)
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Automation & Software:
- Liebherr pallet handling system (supports two OKK 1000 mills)
- CAD software: SolidWorks, AutoCAD, CATIA, MasterCAM
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WHY PARTNER WITH CIGNYS
EXPERTISE YOU CAN TRUST. RESULTS YOU CAN RELY ON.
High Quality Parts |
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Our components are engineered with precision and inspected to meet the most rigorous aerospace standards. Trust us to deliver reliability where it matters most.
Fast Lead Time |
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We know time is critical in the aerospace industry. Our streamlined processes and advanced technology ensure your parts are delivered on time, without compromising quality.
Engineering Support |
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From design to validation, our team works with you every step of the way. With expertise in prototyping and production, we help bring your vision to life efficiently and effectively.
PROUD PARTNERS IN EXCELLENCE




































HAVE A PROJECT IN MIND?
CONTACT US TO DISCUSS YOUR ENGINEERING AND DESIGN NEEDS
Facing an engineering challenge? CIGNYS offers precision-engineered solutions tailored to your needs. Contact us for a free consultation.