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ASSEMBLING QUALITY FROM START TO FINISH

EXPERT ASSEMBLY SERVICES

At CIGNYS, we specialize in expert assembly solutions for defense, aerospace, and industrial applications, delivering reliable, high-quality solutions that meet the toughest standards.

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 QUALITY FOR OVER 100 YEARS

ASSEMBLY THAT DELIVERS RELIABILITY

CIGNYS has been a leader in precision assembly, innovation, and manufacturing excellence. Our state-of-the-art facilities are equipped with the latest in manual and semi-automated assembly systems, ensuring the highest quality and efficiency for every project completed.

Whether you're in aerospace, defense, automotive, or industrial manufacturing, our assembly solutions are engineered to meet the toughest industry standards, delivering reliability and performance in the most demanding applications.

 
 BRINGING YOUR DESIGNS TO LIFE

ASSEMBLY, BUILT TO YOUR EXACT SPECIFICATIONS

Select an option below:
  • CUSTOM ASSEMBLY SOLUTIONS
  • ELECTRO-MECHANICAL SYSTEMS
  • HIGH-VOLUME PRODUCTION
Assembly - Custom Assembly Solutions

Tailored Assembly Solutions for Your Unique Needs

At CIGNYS, we specialize in custom assembly solutions designed to meet your specific needs. Whether you require unique configurations, specialized materials, or precise tolerances, we deliver solutions built to your exact specifications. 

With a focus on problem-solving and quality craftsmanship, we ensure your product is assembled with precision to meet the highest standards. Every assembly is treated with care to bring your ideas to life and meet your industry’s needs.

Assembly - Electro Mechanical Systems

Expert Assembly for Electro-Mechanical Systems

As technology advances, systems get more complex. At CIGNYS, we specialize in putting together electro-mechanical systems, from wiring and component integration to the full assembly.

Whether it’s a small part or a complicated system, our team is experienced in complex assemblies, combining mechanical parts with electrical systems to create products that meet the toughest standards. From early-stage prototypes to final production, we deliver reliable, high-quality assemblies for industries that can’t afford failure.

Assembly tab 2

Efficient Assembly for High-Volume Production Runs

At CIGNYS, we’re built for high-volume production. Whether you need hundreds or thousands of parts assembled, our team is here to ensure everything runs smoothly. With our automated systems and skilled crew, we get things done on time and at the highest quality.

We specialize in working with industries that need speed and precision, whether it’s defense, aerospace, or something else. No matter the volume, our scalable assembly process ensures everything is right, every time.

Machining

Manufacturing High-Precision Components and Parts

When off-the-shelf solutions don’t meet your requirements, CIGNYS provides precision machining and engineering services to create custom, high-performance components tailored to your exact specifications. Our 5-axis machining, multi-axis turning centers, and automated production systems ensure every part is built with repeatable accuracy and superior quality.

Whether you need low-volume specialty parts or high-volume production, our expertise in precision engineering helps you reduce downtime, improve efficiency, and guarantee reliable performance.

Quality Control

Delivering Components You Can Trust Every Time

Quality issues can cost time, money, and your reputation. That’s why CIGNYS follows rigorous quality control procedures to ensure that every component meets your exact specifications.

Our AS 9100D, ISO 9001:2015, and ITAR-compliant processes include first-article inspections, in-process monitoring, and final verification using CMM (Coordinate Measuring Machines), laser scanning, and precision metrology tools. With consistent quality assurance at every stage, you can trust that your parts will perform reliably in even the most demanding applications.

 
 ASSEMBLY SOLUTIONS THAT LAST

CUSTOM ASSEMBLED PRODUCTS, BUILT TO YOUR NEEDS

Rollers

Rollers

High-precision rollers engineered for low-friction, high-load applications in aerospace, defense, and automated systems.

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Jacks

Jacks

Heavy-duty jacks designed for controlled, high-load lifting in aerospace, defense, and industrial environments.

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Trolleys

Trolleys

Precision-engineered for seamless load handling in automated manufacturing, aerospace, and high-load conveyor systems.

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 ENGINEERING CUSTOM ASSEMBLIES

CUTTING-EDGE TECHNOLOGY FOR ASSEMBLY PRECISION

At CIGNYS, we use state-of-the-art technology to ensure precision and efficiency in every assembly. Whether it's re-engineering existing parts or integrating custom solutions, our technology enables us to meet the highest standards of quality and performance.

  • Automated & Semi-Automated Systems – Combine speed, accuracy, and human craftsmanship for optimal production efficiency.
  • Advanced Scanning Technology – Ensures precise measurements and perfect fitment for complex assemblies.
  • Reverse Engineering – We can recreate and integrate hard-to-source parts into your final assembly.
  • High-Precision Tools – Use of CNC machines, 3D printing, and robotic arms to handle even the most delicate assemblies.
Assembly Solutions

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WHY PARTNER WITH CIGNYS

EXPERTISE YOU CAN TRUST. RESULTS YOU CAN RELY ON.

High Quality Parts

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Our components are engineered with precision and inspected to meet the most rigorous aerospace standards. Trust us to deliver reliability where it matters most.

Fast Lead Time

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We know time is critical in the aerospace industry. Our streamlined processes and advanced technology ensure your parts are delivered on time, without compromising quality.

Engineering Support

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From design to validation, our team works with you every step of the way. With expertise in prototyping and production, we help bring your vision to life efficiently and effectively.

 PROUD PARTNERS IN EXCELLENCE
LockheedMartin Department of Defense Boeing General Motors MD Helicoptors Northrop Grumman Raytheon L3 Harris Nissan JBT McMasterCarr Leonardo DRS Howmet Aerospace Horbart Textron E and S Honda HDT Global Ford Durr Essex Industries Sikorsky Vallen TronAir Toyota Daifuku Webb CMCO Sabaru BDI SAAB AAR AviationGroundEquipmentCorp Curtiss Wright BAE Systems Grainger DMW





 NEED HELP WITH ASSEMBLY?

CONTACT US TO DISCUSS YOUR ASSEMBLY NEEDS

Looking for a partner in assembly? CIGNYS offers precision-assembly solutions tailored to your needs, ensuring quality and performance. Contact us for a free consultation.

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